WHAT IS MTO, BOM AND BOQ?
PIPING MTO
~MTO stands for material take-off.
~MTO of the piping item is a detailed listed piping component for the given project.
a. code b. size c. quantity d. purchase department
1-"piping material take off"----
I need fabrication, purchase, and or some construction for the action of counting the pieces and part
2-"bill of material"-not used for purchasing
listing of only the material shown on individual specific drawings such as piping isometric
the piping and components will have already been purchased and readily available for fabrication
3-"bill of quantity"-it is tendering document
totaling all the quantity from all the BOM from the whole project
*purpose MTO
making proposal
material estimation
preparation of purchase requisition
*MTO stage
there are 3 stage of MTO stage
preliminary
secondary
final stage
1. preliminary stage: 30% 50% 70% 90% final
~ is generated manually at beginning of project
~Generated the mto based on p and id and project specification
~ never used for purchase reason
* Reason for preliminary MTO
A. Assist with order to magnitude(+_10 %) estimate for the project
B. Order to magnitude RFQ Request for a quote for piping Material
NOTE :
P and ID : ready for client review and approval
plot plan : approval by the client
*DOCUMENT FORPRELIMINARYY MTO
a. p and id
b line list
c piping material specification
d project specification and standard drawing
e equipment drawing and datasheet
f instrument hookup SketchUp
STEP FOR MTO
COLLECT ALL THE MTO DATA
ALL PICKABLE ITEM LISTED ABOVE THE FIGURE
ALL NON PICABLE ITEMS ABOVE THE FIGURE
*STAGE 2 SECONDARY
TO update the piping quantity for the issue of an actual purchase order for piping material
to update the project estimate procurement of piping material
*stage 3 FINAL
identify any late addition to the project and approve by client
~some instrument items not consider MTO list like control valve, psv , tagged instrument part
~not listed breakup flange in MTO